Installation of a wicket into a fence made of corrugated board: a brief educational program on installation technology

Installation of a wicket into a fence made of corrugated board: a brief educational program on installation technology

The instinct of self-preservation inherent in each of us is manifested in the desire to protect our home from dangers. Fences, gates and wickets are essential security elements. But a person is also not alien to the desire to surround himself with beautiful objects. Therefore, it is not surprising that modern fencing elements, in addition to their direct purpose, also act as a decorative design of the site. A do-it-yourself wicket made of corrugated board is one of the most acceptable options for creating a reliable and aesthetically pleasing design that can decorate the front area of ​​the site.

Decking as a building material

Before making a wicket, we propose to figure out what are the advantages of a profiled sheet over other equally popular building materials for the manufacture of enclosing structures.

A number of the main advantages of corrugated board include:

  • Excellent quality characteristics. The material of manufacture is profiled sheets, which are covered with several layers of protection: anticorrosive, and then on the outside with a polymer, and on the inside with varnish.
  • Simplicity and ease of installation. This material is ideal for arranging fences and gates. Structures made of lightweight and at the same time durable metal plates can be erected in just two to three days, which in turn speeds up and reduces the cost of construction. Erected wickets and corrugated fences look solid and solid.
  • Aesthetic appeal. Wave-like curved metal plates can have a completely different shade. The use of a colored polymer coating when painting sheets of corrugated board makes it possible to choose a product of the required color in order to make a gate, which complements the ensemble, will harmoniously combine with other building structures on the site.
  • Long service life. The service life of structures equipped with corrugated board can reach over 50 years.

Thanks to multi-stage processing, the material has a high anti-corrosion resistance and the ability to maintain aesthetic appeal even under the influence of ultraviolet radiation and weather conditions

The main stages of manufacturing and installation

Step # 1 - choosing the optimal size

When planning to make a gate in the fence, it is important first of all to determine the dimensions of the structure. The optimal width of the wicket is no more than 1 meter, the height is no more than 2 meters.

A competent calculation will prevent problems associated with premature wear of the hinges and the structure lock, as well as inconveniences during operation when opening a wide sheet of canvas

Wanting to create a more overall structure, one should also take into account the fact that an increase in the mass of the sash can lead to accelerated wear of the locks and hinges of the leaf.

When manufacturing a wicket with a height of more than two meters, it is advisable to supplement the structure frame with an upper insert with a crossbar. This will allow you to get ready-made continuous canvas, which not only closes the space above the gate, but also reduces the load on the support post.

Step # 2 - erecting support posts

In order to make a solid wicket gate from a profiled sheet, which will regularly serve for the next several decades, it is necessary to properly equip the racks for it. Metal pipes or pillars made of stone or brick can act as support posts. When installing the racks, it is important to monitor deviations from the vertical position, which can lead to skewing and disruption of the finished product.

Arrangement of the foundation will help prevent subsidence of the support post. The depth of its laying is 1-1.5 meters.

In the dug hole under the foundation, racks are installed strictly vertically in level and filled with a solution of fine gravel of sand and cement. Over the next 7-10 days, the concrete settles and hardens.

Step # 3 - making the frame

The easiest way is to make the frame from a profiled metal pipe with a cross section of 60x30. In order to cut the blanks and weld the gate, you will need a welding machine and a grinder. Before cutting the pipe into workpieces, it is important to clean it from rust and scale using a metal brush attached to the grinder. After that, the pipe surface must be degreased with a solvent and primed with an anti-corrosion compound.

When installing, it should be borne in mind that the distance between the door leaf and the walkway or sidewalk must be at least 100mm

Note! The working clearance is necessary for the normal functioning of the structure, even when ice accumulates in the winter.

Having decided on the size of the wicket, you can start making its frame. To do this, on the profile pipe, it is necessary to mark the dimensions of the blanks and cut them with a grinder at an angle of 45 degrees. The creation of such a chamfer will improve the quality of the weld, while making it almost invisible.

To equip the wicket, you will need two longitudinal parts of 1.75-1.9 m each and 2-3 transverse parts of 0.9-1 m each. The parts are welded together 2-3 cm with tacks around the entire perimeter every 20-30 cm. Longitudinal and transverse pipes, including the central transverse pipe, must be located strictly perpendicular to each other. The distance between all horizontal elements must also be the same. This will not only add additional rigidity to the structure, but also make its appearance more attractive.

To increase the strength of the structure, you can lay diagonal elements from the upper corner of the rebate to the lower corner of the hinged post

To increase the strength of the wicket, you can also make a smaller frame inside the frame from the same pipes with dimensions of 20x40 mm. To prevent distortion of the frame during the welding process from overheating, you can make the tacks in a checkerboard pattern. After the frame for the wicket has been welded, we proceed to the installation of additional elements - awnings, plates for fastening the lock and an external handle.

Triangular gussets made of steel sheet, welded to interconnected parts, will increase the strength characteristics of the entire structure

A visual video guide for beginners on how to weld a gate correctly:

Step # 4 - installing a wicket

After completing the welding work, it is necessary to clean the welds, prime the damaged areas and paint the frame.

The corrugated board is easily attached to the frame using self-tapping screws or rivets. The distance between the fasteners depends on the preferences of the owner: you can attach each wave of the leaf, or you can also through one. It is only necessary to fix the profiled sheet to the middle crosspiece of the frame.

To install a wicket, you can use both traditional metal hinges and new-fashioned polymer curtains. If metal posts are used as racks, the curtains are welded directly to them. The hinges are attached to brick or stone posts by welding to a profile pipe fixed with anchors or dowels on the post. The finished wicket can be hung on the support and the operation of the lock can be checked.

To prevent the wicket from opening on both sides, a limiter from the corner is welded onto the opposite support. The false strips will also allow covering the gaps between the wicket posts and the curtain.

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The most common option is a wooden gate. It is quite simple to make it with your own hands. Its cost is low, even when using high quality boards. If you buy less expensive coniferous wood planks, the gate will come out even cheaper.

Wooden gate

For a wooden gate you will need:

  • 10-11 boards measuring 200x14x2 cm
  • two boards measuring 200x15x5 cm
  • door handle and latch, gate awnings
  • fastening material - about 40 screws
  • antiseptic for wood treatment
  • wood primer and varnish
  • cement, sand and water for making concrete mortar.

Of the tools you will need:

  • plane, chisel, hammer, hand drill
  • screwdriver, drill, pencil, tape measure, building level and sanding material (numbers 25-16 for the first stage, and 10-9 for the final stage of processing).

Stage 1 - the dimensions of the gates made of corrugated board with and without a wicket

Note that the installation of swing gates involves taking into account the layout of the territory of the site / yard.

Width of corrugated doors

The width of the door opening is determined based on the width of the car (including mirrors) plus one additional meter for the margin.

The width of the pillars (columns) is also taken into account. If the gate is installed with a free-standing wicket, there will be three pillars. In addition, you need to take into account the size of the gaps between the support posts and the frame of the frame. And also the size of the gap between the leaves of the swing gates, taking into account the parameters of the fittings.

  • The optimum door opening width is 4500-5000 mm.
  • The standard width of a corrugated wicket door is 1200 mm.

The table shows the dependence of the width of the gate wing on the width of the profiled sheet.

Type of corrugated board and wave width, mm. Note
Number of sheets PS – 8 (1 200/1150) PS – 10 (1 200/1180) PS – 20 (1 150/1100)
1 1 200 1 200 1 150 Overall sheet width
1,5 1 775 1 790 1 700 Half working width + total sheet width
2 2 350 2 380 2 250 Working width + total sheet width
2,5 2 925 2 970 2 800 One and a half working widths + total sheet width

Material prepared for the site

Height of corrugated doors

The height of the swing gates made of profiled sheet is 2200-2500 mm. This is due to the standard length of the corrugated sheet - 2,000 mm. Although the manufacturer can offer any length with a step of 50 mm.

In addition, the gap from the bottom (between the gate leaves and the ground) is taken into account, which is necessary to ensure the functioning of the gate when ice forms and high snow cover. The gap under the gate is 150-300 mm.

The height of the gate is influenced by the presence of decorative elements on top. For example, the use of forging makes it possible to increase the height of the gates made of corrugated board and decoratively decorate the structure, as a result of which the entrance group looks more respectable.

Gate types

There are several types of gates according to the mechanism of their opening and closing:

  • Swing gates (the most popular type of gate, the only drawback of which is the need for a large free space for opening for self-production, this is the most suitable option).

Hinged gates made of corrugated board

Swing gates are the most popular type of gate

  • Sliding gates (an option in which space is saved when opening for it, it is necessary to provide for the upper and lower "rails" along the fence for the movement of the canvas).

Sliding gates made of profiled sheet

The appearance of the gate leaves made of profiled sheet is attractive

  • Lifting gates (used for garages or other structures, you need a place on top to lift the canvas).
  • Decorative gates (corrugated board is supplemented with forged details, which not only improves the appearance of the gate, but also makes the structure more durable).

Magnificent corrugated gates with forged decor

Gates and wickets made of corrugated board are easy to clean

Advice! Gates, wickets made of corrugated board with forging elements are luxurious, but not always expensive. You can make them yourself if you purchase forged items for decoration. Individual inserts, tips or other bulky parts are quite affordable.

Doors with forged elements can be installed at a low cost

All gates can also be divided into two types according to the place of installation of the wicket. More popular options are when gates are installed with a freestanding wicket made of corrugated board. If there is not enough space or for other reasons, the wicket is made right at the gate - this slightly complicates the work of manufacturing and installing the structure.

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